Manufacturer Direct Pillar

Online Custom Mylar Pouch Configurator

Configure your pouch geometry, capacity, barrier foil, finish, and closures in real-time, then request a direct factory quote.

Visual Spec Builder

Interactive Mylar Bag Configurator

Select your pouch geometry, barrier foil, finish, and volume to calculate instant factory specs.

Step 01

Pouch Geometry & Structure

Step 02

Target Capacity / Net Weight

Step 03

Barrier Substrate & Exterior Finish

Step 04

Functional Add-ons

One-Way Degassing Valve (Specialty Coffee / Fermented Food)Euro-Slot / Round Hang Hole (Pegboard Retail Display)Laser Scored Easy-Tear Notches (Dual Side)

LIVE FACTORY SPECIFICATION

Stand-Up Pouch (3.5g / 1/8 oz)

Format:Stand-Up Pouch (Bottom Gusset)

Capacity:1/8 oz / 3.5g (3.62" x 5.0" x 1.5")

Substrate:Soft-Touch Matte + Metalized Foil

Barrier Rating:High OTR/WVTR (Smell-Proof)

Micron Thickness:100–120 µm (4.0–4.7 mil)

Printing Technology:Digital Short-Run (from 500 pcs)

Closures:Euro-Slot, Tear Notches

Lock Specs & Request Quote →Free digital 3D proof & dieline template included

Production Capabilities & Tolerances

Digital Short-Run: 500 – 5,000 units with zero plate setup fees
Cylinder Gravure: 10,000 to 500,000+ units for lowest unit economics
Barrier Film Micron Range: 80 µm to 140 µm (3.1 to 5.5 mil)
Finishes Available: Velvet Soft-Touch Matte, High Gloss, Holographic Rainbow Foil, Kraft Paper
Certified Closures: Standard Zip, Child-Resistant CR Pinch-and-Slide (ASTM D3475), One-Way Degassing Valves
Lead Times: 10–12 business days standard digital dispatch

Standard US Retail Capacities

Capacity	Dimensions (Inches)	Metric (mm)	Format
1 Gram	3.00" x 4.50"	76 x 114 mm	Flat / Stand-Up
1/8 oz (3.5g)	3.62" x 5.00" x 1.50"	92 x 127 x 38 mm	Stand-Up Gusset
1/4 oz (7g)	4.00" x 6.50" x 2.00"	102 x 165 x 51 mm	Stand-Up Gusset
1/2 oz (14g)	5.00" x 8.14" x 2.36"	127 x 207 x 60 mm	Stand-Up Gusset
1 oz (28g)	6.00" x 9.00" x 3.00"	152 x 228 x 76 mm	Stand-Up Gusset
1 lb (454g) Bulk	12.00" x 16.00" x 4.00"	305 x 406 x 102 mm	Box / Gusset

Factory Direct Response

Request Factory Pricing & Dieline

Zero broker markups. Quotes and 3D digital artwork proofs dispatched within 2–4 hours.